Sunday, April 6, 2025
Nagoya, a city of over two million, is the fourth largest city in Japan.
Today’s trivia question: What are the three largest cities in Japan?
It is no surprise that many large corporations have offices or headquarters here. So, let’s go find out about one of the most famous Japanese companies.
After riding two stops on the “yellow line” subway, we walked about 15 minutes to reach the Toyota Commemorative Museum of Industry and Technology.
The Origin Story
The first thing you see after you enter (after the ticket desk) is a bright, spacious, high-ceilinged room. It is almost empty. In the center is a large round sculpture, or perhaps a machine of some kind, that goes all the way up to the ceiling.
Can you guess what it is? I couldn’t.In 1911 Sakichi Toyoda established an automatic weaving mill, at the site of this museum, to pursue research and development of automatic looms. In 1924 Sakichi perfected the Non-stop Shuttle-change Automatic Loom, Type G. At the time, it was the highest performing automatic loom in the world. A factory for mass production of the automatic looms was soon constructed nearby. The business grew, and the company became the Toyota Group.
Sakichi devoted his life to inventing and innovating around looms, He believed in “The Spirit of Being Studious and Creative” and “The Importance of Making Things,” and these values have become the themes of the museum. The circular loom invented by Sakichi is shown in the picture above and has become the symbol of the museum. You were expecting a car?
The Nagoya region was devastated by the Great Kantō Earthquake of 1923, which clocked in at a magnitude of 7.9 or greater. Subsequent fires wrought additional damage, and there was severe civil unrest after the earthquake. Cars and trucks were brought to Japan to help with rebuilding the infrastructure which had been destroyed. The destruction of transportation infrastructure hampered efforts to recover from the earthquake. Motor vehicles were relatively new at the time and had not been used on such a large scale previously, but now they provided the only means of transportation in many areas where railroads could no longer operate. The Toyoda family took note of their usefulness.
Sakichi’s son, Kiichiro Toyoda, began researching automobiles and materials at Toyoda Automatic Loom Works. This work culminated in the founding of Toyota Motor Company in 1937.
Automobile Pavilion
The Automobile Pavilion showed us the study, creativity, and hard work that went into the development of the first Toyota automobile. Kiichiro Toyoda dreamed of producing a vehicle completely made in Japan and more affordable than imported vehicles. He hired a team of engineers, designers, and craftsmen to help with this project. They basically had to build a better, cheaper automobile from the ground up.
In 1933 they imported a Chevrolet and took it apart to study each piece. After reverse engineering the car, it was necessary to acquire and perfect skills related to metal-working (casting, forging, and cutting).
Kiichiro’s team also paid attention to good design, safety, and comfort.
After completing the prototype design, Toyota had to develop production technologies to be able to mass produce the cars at a reasonable cost. They even had to figure out a sales system from scratch.
Toyota has continued to innovate in design and production. They now produce a luxury car (Lexus) in addition to minivans for families and smaller cars for those seeking economy. They are also exploring how to make hybrid cars as efficient as possible.
I especially liked the exhibit showing how robotics are used in present-day manufacturing. Here is a 17-second video:
In addition to manufacturing robots, we saw a robot band.
The band did not actually play, but a single robot played the violin. I heard it from around the corner while I was in the cafeteria. Honestly, I did not think it was wonderful violin playing. It lacked the finesse of a skilled human violinist.
There was a gap in the historical narrative when it came to the world War II years. I got the impression that the factory was bombed and severely damaged. They did mention, in an offhand manner, that the company was unable to make cars in the initial post-war years when the US occupied Japan. During this time, the family realized that there would soon be a great demand for clothing and household goods. At this time, with a background in textile machinery, the Toyoda family started producing home sewing machines.
However, around 1955, they were able to start making cars again, and it was off to the races. And the sewing machines were used during the production of vehicle upholstery.
Textile Machinery Pavilion
And this is a good place to segue into the Textile Machinery Pavilion. It was almost as large as the Automobile Pavilion, and much more interesting to me. And it was completely unexpected.
We were able to join a free English guided tour for the textile machinery, and the tour was excellent. We started by learning about the fundamentals of spinning and weaving technologies. In this museum, the demonstrations all used cotton. Apparently the process is similar for other raw materials, such as wool.
Our guide demonstrated the simple hand-operated spinning wheel and then moved through water power and motor power showing the numerous innovations that increased productivity.
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Spinning by hand and with a hand-cranked spinning wheel |
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With the Garabo Spinning Machine, the output of one person was increased many times over. |
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Automated spinning |
Next we turned to loom technology. We saw an early wooden loom, operated by hand and foot (by our skillful guide).
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Toyoda wooden hand loom |
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An early automatic loom |
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One of the modern high-speed looms produces fabrics for Japanese towel handkerchiefs |
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This advanced loom rapidly produces fabric with images taken from photographs |
🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘 🚘
A lot of information was thrown at me at this museum, and it has been hard to digest it all and set it down in a coherent, properly sequenced narrative for my blog, so I have taken some time with it. Ken and I spent two days, off and on, discussing various points of interest and various thoughts that were provoked by this museum. I do think that is the job of a museum.
If I had to express it all in a poster, this one, seen in the museum’s shop, would be perfect.
I should mention that the Noritake Gardens is only a short walk away from the Toyota Museum. As it turned out, we stayed so long at the Toyota Museum that we did not have time to go there and learn about the famous china company. Maybe next time.
Today’s fabric is a multi-colored terrycloth towel handkerchief produced by the machine shown above. In Japan, public restrooms are clean and well-maintained, but they don’t often provide paper towels or air dryers. As a consequence, most people carry around a small hand towel or washcloth to dry their hands with.